Exhibitor innovations

Sustainable and Precise: Energy-Efficient Coating with ACCURA Drop-on-Demand Technology In an era where sustainability and energy efficiency are key topics, IPR Robotics introduces a groundbreaking solution for precise and environmentally friendly coating with its ACCURA product family. Utilizing innovative Drop-on-Demand (DoD) technology, ACCURA revolutionizes the coating process, offering numerous benefits across various industries. PRECISION AND SUSTAINABILITY IN PERFECTION The Drop-on-Demand technology enables highly precise, contactless coating, where material droplets are only released when needed. Thanks to the ACCURA process, this results in edge-sharp coating without overspray. With a droplet output of up to 2,000 drops per second and the ability to intelligently overlay droplets with robots or gantries, sharp-edged lines are created that precisely cover the desired area. This process ensures not only optimal layer thickness but also high process safety and efficiency. VERSATILE APPLICATIONS OF ACCURA TECHNOLOGY The ACCURA technology is applied in a wide range of industries, offering tailored solutions for diverse coating requirements: Functional Coatings: Enhancing functionality and corrosion protection on battery modules and cells. Electronics: Precise application of solder pastes and protective coatings on circuit boards. Medical Devices: Biocompatible coatings that must be applied accurately and safely. Automotive Industry: Durable coatings for parts that must withstand high stresses and environmental conditions.

The TURCK Intelligent Vision (TIV) AI camera brings artificial intelligence directly to the production line. The self-learning camera processes image data for code recognition, quality control, classification, or process monitoring locally and in real time—without additional hardware or complex programming.

AK Compact – reduced to the max In the AK Compact series, ‘reduced to the max’ means maximum functionality with minimum space requirements, combined with practical features that offer real advantages. For us, reduction does not mean sacrifice, but rather a clear focus on the essentials. Robust materials, well-thought-out design and genuine suitability for everyday use – from new builds to renovations. Whether as AK 24 or AK 36: both models stand for uncompromising functionality and maximum performance in a compact form. They concentrate on the essentials and consistently dispense with everything that is not needed. The features of the new compact small distributors are specifically designed to make everyday work easier. They help to reduce installation times, avoid errors and ensure that processes become more efficient and safer. Every detail has been developed, tested and optimised with practical application in mind – meaning that the AK 24 and AK 36 impress not only in theory, but above all in everyday use. TOP FEATURES THAT IMPRESS IN PRACTICAL APPLICATION. Tool-free cable entry through soft membrane Screwless PE/N terminal Tool-free DIN rail mounting and removal Terminal pockets for WAGO 221 terminals The AK Compact is suitable for standard indoor installation. Both the AK 24 and AK 36 are the logical answer to modern requirements in residential and commercial construction: a space-saving, easy-to-install small distribution board – reduced to the essentials without compromising on performance.

The Balluff Engineering Tool enables manufacturer-independent, centralized configuration and management of IO-Link networks. With automatic device discovery, simplified parameterization and port setting, backup and restore functions, and integrated testing and documentation capabilities, the Balluff Engineering Tool reduces complexity, saves valuable time during planning and commissioning, and minimizes downtime risks. This makes the use of IO-Link networks not only more efficient but also safer and more transparent. The Balluff Engineering Tool is used for commissioning, configuring, managing, testing, and documenting IO-Link topologies. It is available free of charge and compatible with all IO-Link devices conforming to the IO-Link standard, including all IO-Link network modules that are JSON-for-IO-Link compatible and the Balluff IO-Link USB module.

The new VersiBrake Safe LP 480-60 Plc braking device keeps all performance and safety-relevant device values of a motor under control, so that all components are protected as much as possible during braking and maximum operational safety can be guaranteed. The European DIN standards (DIN EN ISO 13849-1:2016-06 / DIN EN 61508-1:2011-02) for the safety of woodworking machines are met. The safety functions include, for example, preventing unintentional start-up due to interference, monitored or controlled shutdown, activation of the (safety) door lock or external standstill monitoring with intelligent standstill detection.

With our new conveyor belt inspection system, you can reliably and accurately detect and sort parts from 5 to 100 mm at belt speeds up to 30 m/min. The Keyence IV4 AI camera checks position and quality in real time. Defective parts are ejected contactlessly after just 50 mm (incorrect position) or 300 mm (quality defect) using targeted bursts of air – good parts continue unimpeded. No mechanical parts, no wear, and maximum repeatability. Perfect for automotive, electronics, medical technology, and packaging. Made in Germany

- Pressure and temperature measurement - 3 process connections: G 1/4 external, G 1/4 internal and G 1/2 flush-mounted - Pressure ranges: -1 to 600 bar - Digital, analog and IO-Link interface - Multilingual color display with plain text display

The new generation of products is a logical development of the successful EKS system and has many advantages in terms of digital access control and the selection of a safe operating mode. Benefits for you: - Simple implementation thanks to project templates with predefined functions and data fields - Simple assignment of access rights via input screens - Simple authorization blocking via an expiration date - Simple implementation of security standards for data handling and the assignment of rights - Simple integration in any PROFINET environment and systems from any manufacturer

Frameless motors have only two main components - stator and rotor - in common with conventional motors. This is a decisive advantage when it comes to tailor-cut design and individual integration into customer-specific systems. Due to the direct integration into machines or device assemblies and the hollow shaft concept with cable, compressed air, vacuum, fiber optic and laser feedthroughs, frameless motors require very little space. At the same time, they are highly efficient and durable and run stably and reliably in quiet operation. The KOCO MOTION motors are characterized by an immediate peak torque of up to 2400 Nm, a maximum motor speed of up to 900 rpm and a high level of user-friendliness. The frameless motors are also highly precise. They are backlash-free during high-precision and high-speed operations and have an extremely high level of positioning accuracy. KOCO MOTION supports and advises on the optimal design and integration of the modularly configurable frameless motors into customer systems. Since the compact motors are used in a wide variety of industries, such as robotics, mechanical engineering, packaging technology, semiconductor manufacturing or medical technology, it is important to precisely adapt and select all the necessary motor components. This is the only way to really get the best out of the frameless motor.

Waterfall Security enables secure and reliable operations through software-enabled hardware platforms. Their solutions protect against both today’s cybersecurity challenges and those yet to come.

The NC joining module Integrated Joining System IJSys Type 2168A... with integrated servo amplifier, strain gauge force sensor, and functional safety for a nominal joining force of 2.5 kN is particularly suitable for force-displacement-monitored assembly and joining processes. - Standardized interface according to ISO 15552 - Force sensor for precise measurement and process control - Easy installation thanks to integrated power electronics - High dynamics thanks to direct drive - Compact design The Integrated Joining System IJSys Type 2168A... electromechanical joining modules combine all the components necessary for a reliable joining process in a compact and robust housing. The ball screw drive converts the rotary motion of the integrated servomotor into linear motion, enabling standard functions such as joining to block, position and force-controlled joining, as well as movement to intermediate positions. Force measurement is performed by the strain gauge force sensor integrated in the flange, which is digitized directly in the unit. In addition to the sensor- and drive technology, the safety technology required for operation is also integrated. Safe Torque Off (STO) and a holding brake with Safe Brake Control (SBC) are available for this purpose. Correct wiring of the safety technology, a 24 VDC supply to the logic, and a 48 VDC supply to the power unit are required for operation. Communication with the joining module takes place in real time via EtherCAT. In addition to force-displacement information, control and status signals are also transmitted. In combination with maXYmos NC Type 5847C... from variant C0 onwards, all known options for process control and monitoring are available. The fieldbus slave interfaces provided enable communication with the system via PROFIBUS, PROFINET, EtherNet/IP, or EtherCAT. The Ethernet interface can be used to transfer quality data via various protocols, as well as for visualization via VNC and data backups.

Das ideale Basismaterial für die CO2 Laser- oder Gravurbearbeitung • klassisch matte sowie dauerhafte Oberfläche • hohe Hitzebeständigkeit und UV-Stabilität • runde oder eckige Variante, als selbstklebende Ausführung mit dem Kleber 3M468 oder als Haftmatte sowie mit vorgefertigten Lochbohrungen erhältlich • Vielzahl von Farbkombinationen verfügbar • Stärke von 0,5 mm bis 1,6 mm möglich

The scanCONTROL 8500 laser scanners are the latest generation of high-performance profile sensors. With integrated SMART evaluation, ultra-compact design and high accuracy, they enable precise measurements of 2D profiles and 3D geometries. As the first laser scanner in its class worldwide, the scanCONTROL 8500 uses Green Laser technology and achieves significantly improved signal stability, even on challenging surfaces. With 4K resolution and high measurement speed, these new models are among the most powerful laser scanners for industrial applications. More precise, more compact, more intelligent – the new laser scanners from Micro-Epsilon

ERO linear motor axes Everything from a single source: Modular configuration for multidimensional motion control